Traditionally, overhead conveyors are the lowest-cost method of transporting items from point A to point B. Generally, the assembly line system is a series of standard conveyors with custom functions and options to suit the application. It has the advantage of more than 40 standard conveyors models to choose from, and an almost unlimited number of available function options to customize your system. When an application requires a fully customized design, KW’s experienced design engineers have a long history of innovative design.
Motor stator braided conveyors:
Automatic production line of motor pallet conveyor, motor automation assembly lines
- The length of the line body is about: 20800mm (including the lifting platform at both ends).
- The width of the line body is about: 1095mm (including the covers on both sides), and the effective width of the conveyor tool is 800mm.
- The height of the conveyor line is about: 720mm (the height of the working surface of the production line from the ground, the upper and lower sides can be adjusted by 20mm).
- The height of the line operator moves out of the ground: 750mm (up and down adjustable 20mm).
- Transmission speed: Shanbang 4KW integrated gear motor is used in the upper layer. The running speed is 5-10m/min, which can be linked; the lower layer adopts a 1.1KW hollow shaft geared motor, a total of 1 set. The uniform speed is 8m/min.
Motor automation assembly lines station configuration
- The entire transportation line has 4 sections, each section is about 4500mm long, and the wireframe is made of a 40*60mm rectangular tube.
- The upper rail of the line body adopts a friction accumulation roller with a side cover aluminum alloy profile, a total of 18 meters.
- The conveying medium in the line uses a φ74mm friction accumulation roller for finishing, and a single-chain power wheel is set for quenching and tempering; a total of 18 meters; a 5-point chain is used for the traction chain.
- The assembly tooling board is made of 800mm * 800mm * 25mm PVC board and supported by V-shaped brackets, totaling 20 sets.
- Each line of the line body is equipped with a set of heavy-duty special blockers, which can withstand an impact of 300KG during the production process, a total of 14 sets, and the electrical control is controlled by a solenoid valve.
- Each line in the line body is equipped with a set of heavy-duty special blockers, which can withstand an impact of 300KG during the production process, a total of 14 sets, and the electric control is controlled by a solenoid valve.
- The lifting mechanism of working position: the conveying device adopts friction accumulation roller, the driving motor adopts 0.1KW Shanbang motor, and the top cylinder adopts double cylinder and double guide rod cylinder.
- The lower rail of the line body adopts a lightweight multi-chain 912 aluminum alloy profile, a total of 18 meters; the conveying medium under the line body adopts a lightweight nylon double-speed chain, with a total length of 18 meters.
- Lifting platform at both ends: the cylinder body adopts the cylinder body with the upper and lower diameters of 63×300mm (the cylinder body adopts the Yadeke brand), and the weight is set. The conveying motor adopts a 0.1KW Shanbang motor, and the conveying device adopts double-row nickel plating. The chain (Donghua chain), the frame of the lifting platform is made of special aluminum alloy profiles; so that the lower layer of the tool plate can be recycled, a total of 2 sets.
- Introduce working displacement: the bracket is made of a 40*60mm rectangular tube, and the aluminum alloy profile with a cover plate is used for the friction accumulation roller. The conveying medium adopts a φ74mm friction accumulation roller for finishing and is equipped with a single-chain power wheel. Quenching and tempering treatment; traction chain adopts 5-point Donghua chain; 220V two-position multi-function socket and plastic parts box are arranged below, and the main gate of leakage switch is installed in the main control cabinet; the drive adopts 0.2KW State integrated gear motor, Removal specification: 1500mm * 1095mm * 750mm±25mm, the quantity is 10 sets.
- There is a set of the pneumatic system under the whole production line. Each station needs a set of 6 air inlets and is equipped with quick-change connectors. The total air inlet is equipped with a set of oil-water separators (used on demand) to facilitate the protection of the production life of pneumatic tools and pneumatic components. The number is 10 sets.
Motor paint overhead conveyors
The motor I-beam conveyors is used for painting and drying the surface of the motor, automatic painting equipment, drying oven, conveyor, etc.
Suitable for small and medium-sized motor painting and drying line operations, manual or automatic painting can be used
The equipment is suitable for spraying the outer surface of motors, pumps, plastic parts, and other products. Objects are continuously transported via suspension lines. The bridge assembly structure is adopted. The oil heating system is used to circulate hot air to make the temperature in the drying chamber uniform. Heating methods include electric heating, diesel heating, and gas heating.
According to the customer’s product, production, site, and other requirements, adaptive design, and manufacturing.