Vertical Carousel Automated Storage Systems
KenWei proudly presents our state-of-the-art Vertical Carousel systems—a space-saving storage solution designed to **ensure high efficiency, improve productivity, and enhance inventory organization.** Whether in a warehouse, manufacturing facility, or retail backroom, our carousels make storage more efficient, safe, and adaptable than ever before.
With KenWei’s Vertical Carousels, you can transform underutilized overhead space into valuable storage, dramatically increasing capacity on a minimal footprint. It’s an all-inclusive solution to solve your storage needs and maximize space utilization.
What is a Vertical Carousel?
A Vertical Carousel is a type of automated storage and retrieval system (AS/RS) that utilizes vertical space to provide high-density storage on a small footprint. Think of it like a vertical Ferris wheel for your inventory.
Carriers or shelves are attached to a chain drive that rotates in a loop. When an operator requests an item, the machine automatically rotates via the shortest path to deliver the correct carrier to an ergonomic access window.
This “goods-to-person” principle eliminates wasted time walking and searching, making item retrieval fast, efficient, and safe.
Types of Vertical Carousels
Based on their orientation, we offer two main categories of carousel systems:
Vertical Carousel Module
The classic Vertical Carousel Module features carriers that move up and down in a vertical loop. It is the perfect solution for facilities with high ceilings, converting unused overhead space into productive storage.
Our vertical modules can be customized up to **80 meters in height**, with a total load capacity of up to **28,000 kg** (500 kg per carrier), making it a powerhouse of space-saving storage.
Horizontal Carousel Module
In a Horizontal Carousel Module, carriers rotate on a horizontal track, similar to a merry-go-round. This design is ideal for areas with lower ceiling heights.
Multiple horizontal carousels can be grouped into a “pod” to create a highly efficient order-picking station, managed by a single operator.
Our horizontal modules range from **5.9 to 46.7 meters in length**, with up to 120 carriers and a payload of up to 300 kg per carrier.
Key Benefits of KenWei’s Vertical Carousels
- Space Savings: Can increase your storage capacity by up to 60% on the same floor area by utilizing vertical height.
- Increased Productivity: With a running speed of 4-6 m/minute, item access becomes a breeze, boosting the efficiency of any facility.
- Better Inventory Control: Integrates with your existing ERP via our Warehouse Management System for real-time tracking, accurate stock levels, and controlled access via user passwords.
- Enhanced Safety: Delivers items at an ergonomic height, eliminating the need for ladders and reducing the risk of injuries from lifting heavy objects.
- Cost Savings: Reduces operational costs by optimizing space, saving on energy, and minimizing labor requirements.
Applications Across Industries
Our vertical carousels are versatile and can be implemented in nearly any industry requiring organized, high-density storage. Common applications include:
- Industrial & Manufacturing
- Healthcare & Pharmaceuticals
- E-commerce & Distribution
- Automotive Parts
- Food & Beverage
- Military & Aerospace
Why Choose KenWei?
Experience & Expertise: With over 20 years in the business, our team of professionals leverages top-class technology to deliver the best storage solutions on the market.
Top-Notch Quality: We use the best materials and components to ensure our systems have a long life and provide hassle-free operation.
User-Friendly Operation: Our carousels feature a simple operator interface with a 15.6-inch touchscreen, available in your required language.
Custom Design and OEM: We create custom designs to meet your specific requirements and offer OEM manufacturing partnerships.
Enhanced Safety Features: Our systems are fully enclosed and equipped with a safety light curtain, automatic access doors, and an emergency stop button to ensure operator safety.
Customize Your Carousel with Advanced Options
Warehouse Management System (WMS)
Seamlessly integrate your vertical carousel with your existing ERP for real-time inventory control, detailed reporting, and streamlined warehouse management.
Barcode Scanner and Label Printer
Improve accuracy and speed up your workflow. Scan items upon arrival, print labels, and ensure every piece of inventory is tracked from the moment it enters your facility.
Indicator Carousels
Achieve pinpoint picking accuracy with integrated LED light indicators. These lights guide the operator to the exact location of the required item, making it perfect for storing and retrieving small parts and components error-free.
Controlled Environment
We provide specialized solutions for sensitive items. Our controlled environment carousels maintain specific temperature and humidity levels, protecting valuable inventory in the pharmaceutical, electronics, or food and beverage industries.
Trusted By
Full-Service Implementation and Integration
From initial design to final installation, our team provides complete assistance. Our certified engineers will be on-site to manage the commissioning and installation, ensuring your vertical carousel is operational according to standard procedures. We also provide comprehensive training for your team to operate the machine safely and efficiently.
Within just 3-5 days, your new vertical carousel will be ready to revolutionize your storage.
Ready to Revolutionize Your Storage Space?
Contact us today for a free consultation or to request a custom quote based on your unique requirements.